We made each character head out of a different trial material to help us decide which we like best:
*Cece's trial head is CARVED WOOD,
*Rose's was designed by Sarah in a computer program
called Maya and is 3D PRINTED,
called Maya and is 3D PRINTED,
*Lars' head was sculpted by Nicky in clay and
cast in NEOPRENE in a plaster mold.
cast in NEOPRENE in a plaster mold.
This is how Rose's head looks like printed in 3D! The Puppet Lab has a fancy 3D printer that takes an image digitally sculpted in an editing program like Maya or Sculptris, and prints it out in little ribbons of plastic. This is a great option for Rose's head, as he is the heaviest puppet of them all.
Lars front and side profile drawings, and finished sculpture.
1. Head rests in a clay ring and a base is built up around it. |
2. Clay is built up around head, then is carefully cleaned of all debris. |
3. Sturdy walls are constructed. |
4. The first layer of plaster mixture is poured carefully to minimize bubbles on the surface of the sculpture. |
5. Once the plaster hardens, the process is repeated on the other side. (Don't forget to use a releasing agent!) Then, the mold is pried open! |
6. The sculpture is removed, the mold is securely shut, and neoprene is poured. |
7. A finished neoprene pull! Lots of flashing on this one. (Flashing is the ridge of excess neoprene surrounding the shape of the head.) |
A perfect fit. Lars has a nice neoprene head! For now... |